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In Grinding, selecting (calculate) the correct or optimum ball size that allows for the best and optimum/ideal or target grind size to be achieved by your ball mill is an important thing for a Mineral Processing Engineer AKA Metallurgist to do. Often, the ball used in ball mills is oversize "just in case". Well, this safety factor can cost you much in recovery and/or mill liner wear and tear.
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An optimal grinding requires the right amount of intake of air, which is cleaned in the nozzle filters. This also guarantees an economic use of the hammer mill. The air is necessary to quickly transport the fine product from the area of the hammers through the grinding sieve .
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One side of hammer mill was equipped with plexiglass, whole the grinding chamber was visible through a 10mm outside screen. The camera's shutter rate was 5,000fps, exposure was 1/25,000s and the hammer mill's rotation speed was 3314rpm, with the hammer tip speed at 69m/s when photographed.
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The majority of projects we work on involve soybean processing and over the years, we have learned many best practices from these experiences. A typical one we see is the use of either a roller mill or hammer mill for prepping for soy extrusion.
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